Corrosion Under Insulation (CUI) Management
Services
Protect Your Assets, Minimize Risks, and Ensure Long-Term Reliability
Corrosion Under Insulation (CUI) is one of the most severe threats to industrial assets, leading to hidden damage, costly repairs, and potential safety hazards. At TES Canada, we provide a comprehensive and proven approach to detect, assess, and mitigate CUI risks—helping you keep your facility safe, compliant, and operational.
Why CUI Management is Critical?
CUI occurs when moisture becomes trapped under insulation, leading to accelerated corrosion that weakens critical infrastructure. It’s a hidden threat that affects:
✅ Pipelines
✅ Pressure vessels
✅ Storage tanks
✅ Heat exchangers
✅ Processing equipment
Failure to manage CUI can result in:
❌ Unexpected equipment failures
❌ Unplanned downtime
❌ Expensive emergency repairs
❌ Regulatory non-compliance risks
TES Canada’s proven inspection and risk-based approach ensures early detection and effective remediation—saving your business time and money.
Our End-to-End CUI Management Services
We offer complete A-to-Z solutions, including:
1. CUI Inspection & Condition Assessment
🔍 Advanced Non-Destructive Testing (NDT) Techniques
- Digital Radiography (RT) – Detects corrosion without removing insulation
- Pulsed Eddy Current (PEC) & Long Range Ultrasonic Testing (LRUT) – Measures wall thickness loss
- Infrared Thermography (IR) – Identifies moisture buildup under insulation
- Neutron Backscatter (NBS) – Detects water accumulation without insulation removal
📌 On-Site Visual & Physical Inspection
- Insulation and coating condition assessment
- Corrosion damage classification
- High-risk area identification
2. Risk Analysis & Engineering Assessment
📊 Risk-Based Inspection (RBI) & API 581 Calculations
- CUI probability & consequence analysis
- Critical asset prioritization for maintenance
- Customized inspection intervals
3. Remediation & Mitigation Solutions
🛠 CUI Prevention & Repair Strategies
- Insulation & Coating Remediation (selection of high-performance coatings)
- Corrosion-Resistant Material Upgrades
- Replacement vs. Repair Cost Analysis
📌 Future-Proofing Your Assets
- Development of CUI Inspection & Maintenance Programs
- Integration with existing asset integrity management plans
Proven Success: Case Studies from Canadian Industries
TES Canada has successfully delivered CUI inspection, risk assessment, and remediation projects for industrial clients across Canada. Our expertise has helped facilities in oil & gas, petrochemical, power generation, and manufacturing sectors reduce costs and extend asset life.
👉 See how we’ve helped Canadian industries protect their assets – Contact us for case studies!
